Process Manufacturing ERP System

Process Manufacturing for Acumatica enables all core business functions and process manufacturing operations to be connected, managed, and coordinated from one ERP system with a single source of truth.

Process Manufacturing ERP

We understand that process manufacturers need to be lean and flexible in this fast-paced environment. Manufacturers restrained by rigid processes, inefficient systems and out-of-date infrastructures will be left behind.

Process Manufacturing for Acumatica enables fast-growing manufacturers to work more effectively by automating core processes, keeping tight control over costs and providing real-time insights into operational and financial performance.

Natively built within Acumatica, an integral part of Acumatica Cloud xRP platform and developed within Acumatica’s framework, using the same database, Process Manufacturing for Acumatica is one integrated cloud-based system that manages all the manufacturing complexities inherent to formula and recipe based manufacturing.

Process Manufacturing for Acumatica offers solutions for many diverse formula-based industries including:

  • Distillers

  • Life sciences

  • Pharmaceuticals

  • Packaged products

  • Supplements and nutraceuticals

  • Chemicals

  • Personal care and cosmetics

  • Paints and coatings

Enforce quality control whilst improving operational efficiency and profitability with Process Manufacturing ERP Software

From procurement, warehouse and production to financials, supply chain, inventory and ecommerce, Process Manufacturing for Acumatica offers a more flexible and efficient way to manage your entire process manufacturing operation.

  • Embrace lean manufacturing principles – respond fast to changing demands, improve management of fluctuations in purchasing, production, and shipping.
  • Reduce operational waste and costs – with greater insight into your entire supply chain.
  • Streamline product R&D workflow – ensure all new and redesigned products pass through testing and approval processes, control changes to formulas and ensure industry compliance and security.
  • End-to-end quality control – easily manage quality testing, checklists and inspections and certificate of analysis.

  • Achieve safety and efficacy confidently – eliminate potential dangers of cross-contamination and product recall.

  • Manage complex production recipes and formulas – tracking and control are essential to reduce waste, scrap and defects.

  • Increase visibility and end-to-end traceability – quickly track and trace raw materials from receiving through shipping, inspection, manufacturing, stocking and sales – anywhere within WIP.

  • Accurate costing and forecast demand – pull scheduling and cost allocation across co-products and by-products.

A complete end-to-end process manufacturing ERP solution

Laboratory and formulations

Dynamically adjust formulas during both product development and production to meet specified target characteristics. Define and track an unlimited number of physical and chemical properties. Safeguard formulas or recipes, modify new formulas and adjust them to meet target characteristics.

Process Bill of Materials

Define multiple packing configurations for the finished product made from the same formula. Product packaging assembly determine the various factors such as revision control, BOM type, multiple level workflows, consumables, cost overheads, embedded quality control, and backflush material manufacturing instructions.

Process Order Management

Create and schedule the optimal number of batch jobs required for a product formula and its multiple packaging configurations. Support for manufacturing instructions and consumables. Create separate formulas and packaging specifications.

Batches

Mix, fill, assemble, re-work and disassemble batches. Size batches based on required amounts, raw ingredients/materials, key raw material/ingredients, weight, volume. Create and link batch records related to production of different pack sizes related to the same formula.

Products and inventory

Increase inventory visibility, streamline production processes and comply with traceability requirements. Gain tight control over batch production of finished goods, including the by-products. Issue inventory to production based on those passed through QC.

Quality Management

The software checks your raw materials, finished goods, warehouse, equipment, and facility. Define simple review checklists or complex specialised tests. Both periodical tests and the group test ability will confirm your production workflow and test results help to update the physical properties of items.

Reporting and analytics

Analyse, control and improve availability, performance and quality output. Share reports that improve organisation transparency and decision-making. Roll up existing and theoretical product costs, as well as fixed, tiered, and scalable costs, to formulas, intermediates, and finished goods during product development.

Compliance and regulation

Keep compliant with industry-specific regulations, lot traceability reports, transactional audit reports, shipping documentation and labels. Reduce product recalls with effective batch manufacturing operations and through controlling the quality and regulatory compliance.

Process manufacturing solution

Process Manufacturing Batch Ticket
Process Manufacturing Formula
Process Manufacturing Laboratory
Process Manufacturing Process Bill of Material
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